Plastic Components for Power Sports Industry

 

Plastiques Gagnon manufactures precision polymer components for manufacturers of land-based, marine, and winter recreational vehicles.

Our parts are integrated into functional, structural, and visual systems where durability, mechanical performance, and appearance must remain flawless.

Our Expertise for the Power Sports Industry

Snowmobiles

Motorcycles

Three-Wheeled Vehicles

Personal Watercraft

SSVs – Side-by-Side Vehicles

ATVs – All-Terrain Vehicles

Snowmobiles

Cold, pressure, and impact-resistant parts :

  • Secondary intake chambers
  • 2-stroke engine oil tanks
  • Intake filters
  • Purge manifolds
  • Heated handles and mirrors
  • Coolant tanks

Snowmobiles Snowmobiles

Motorcycles

Functional and Aesthetic Components :

  • Battery cooling tanks
  • Collector plates for battery packs
  • Handles, covers, and assembled mirrors
  • Decorative parts and overmolded soft elements
Motorcycles Motorcycles

Three-Wheeled Vehicles

Parts integrated into braking, cooling, and body systems :

  • Seat structures with heated handles
  • Electrical connectors
  • Master cylinder reservoirs
  • Grilles and covers
  • Cooling modules including reservoir and thermostat
  • Assembled mirrors
Three-Wheeled Vehicles Three-Wheeled Vehicles

Personal Watercraft

Water, vibration, and temperature-resistant components:

  • Fuel caps
  • Venturis and intake parts
  • Storage covers
  • Overmolded handles and steering columns
  • Intake silencers
Personal Watercraft Personal Watercraft

SSVs – Side-by-Side Vehicles

Engine, suspension, and transmission system components :

  • Thermostat housings
  • Suspension harnesses and wiring
  • Track wheels
  • Filtration elements (pre-filters, CVT filters)
  • Master cylinder reservoirs and mirrors
SSVs – Side-by-Side Vehicles SSVs – Side-by-Side Vehicles

 

ATVs – All-Terrain Vehicles

Durable parts designed for impact and abrasive environments :

  • Thermostat housings
  • Oil gauges
  • Handlebar guards
  • Bumper trims
  • Covers, front grilles, and joint protectors 
ATVs – All-Terrain Vehicles ATVs – All-Terrain Vehicles

History and Relationship with the Power Sports Industry

 

For over fifty years, we have supported this industry with reliable, consistent molded solutions tailored to the demands of extreme performance.

Annually, we manufacture more than 800 distinct components for multiple product families: motorcycles, three-wheeled vehicles, snowmobiles, personal watercraft, ATVs, and SSVs.

Our parts are shipped to numerous assembly sites across North America and Europe.

This long-standing relationship is built on:

  • A deep understanding of the mechanical and thermal constraints unique to each type of vehicle
  • Technical support from design through industrialization
  • Advanced processes such as overmolding, insert placement, welding, and assembly
  • The ability to maintain consistent quality, whether for internal parts, aesthetic components, or pieces directly exposed to harsh environments
Secteurs d’activités - Récréatif

Advanced Process Expertise

Our expertise covers a wide range of industrial processes:

  • Overmolding (handles, columns, filters, two-material assemblies)
  • Insert placement (nuts, bolts, metal pins)
  • Polymer welding (ultrasonic, infrared)
  • Multi-component assembly (tanks, functional modules)
  • Aesthetic part management (texture, color, uniform appearance)

We also specialize in the production of tanks featuring :

  • Assembled internal components
  • Overmolding
  • Infrared welding
Secteurs d’activités - Récréatif

Industrial Capabilities

Our two plants in Saint-Jean-Port-Joli and Levis operate continuously 24/7, featuring:

  • 60 presses ranging from 20 to 720 tons
  • 15 robotic cells dedicated to complex parts
  • 120,000 sq. ft. of manufacturing capacity

This infrastructure enables us to support demanding programs, including:

  • High-volume production
  • Dimensional stability
  • Tight tolerances
  • Aesthetic or mechanical parts with strict requirements
Automation and Repeatability

Automation and Repeatability

Our automated systems ensure:

  • Precise handling of parts and inserts
  • Integrated control during molding
  • Continuous in-cell inspection
  • Reduced cycle-to-cycle variation

The resulting parts provide the consistency essential for extreme vibrational, thermal, and mechanical environments.

 

Expertise in the Service of Performance

 

With comprehensive expertise in plastic injection, overmolding, assembly, and quality control, Plastiques Gagnon remains a key partner for recreational vehicle manufacturers seeking reliability, consistency, and high performance in their technical and aesthetic components.

Plastiques Gagnon FAQ

Here you will find answers to the most common questions regarding our services, manufacturing processes, and plastic products.

Secteurs d’activités - Plastiques Gagnon

Can you produce parts exposed to harsh environments?

Do you have experience with aesthetic parts visible to the user?

Can you integrate inserts, filters, or other subcomponents?

Do you support high-volume production?

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